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c    Origin





        Everyday Work                                                      beans are de-pulped and anything
                                                                           that floats or doesn’t meet the top
            Now the 4th and 5th gen-                                       quality standards will be removed
        eration  of this family are in                                     as well. After this process has
        charge of what started over 150                                    ended, coffee now needs to be
        years ago but they also have a very                                dried; the producer will choose
        clear goal in mind: the conserva-  Most of their coffee is mechanically washed coffee   which method suits best. Some of
        tion of natural resources. They   and the technology of the mill enables them to use   the different drying methods
        have committed to protecting vast   only 1 m  of water per day.    include patios, where coffee is
                                                  3
        extensions of tropical rainforest                                  laid down in the floor; African
        in the Costa Rica since the 80’s,                                  beds, which are raised beds that
        which is why they have acquired over 1500 acres of rainforest   allow the air to circulate easily. The African beds can also
        for ecological preservation in order to contribute to reducing   be found in green houses where temperature and humidity
        the effects of global warming. Costa Rica is known for its   are controlled or just under the sun. Every producer has
        efforts to preserve as best as possible the land but Volcán   their own secrets.
        Azul went a lot further by buying this land just to protect   What are Volcán Azul’s millings secrets to quality
        it. These reserves are located near the fincas but also at Osa   coffee? They have a very strict quality control and only the
        Peninsula, a region of high importance to the world, since   microlots with a cupping score over 85 points can make it
        it is home to 2.5% of the world’s biodiversity.  to a Volcán Azul bag. Alejo, our tour guide for the day and
            Producing over 40 different varietals that include   part of the family, explained that most of their coffee is
        Caturra, Geisha, Villasarchi, Sarchimor, Venecia, it all starts   mechanically washed coffee and the technology of the mill
        with the utmost careful monitoring of the crops until they   enables them to use only 1 m 3  of water per day. For their
                                                       drying process the coffee is put in patios for two or three
        reach the desired level of ripeness to deliver the desired
                                                       days which they call the pre-drying phase. Volcán Azul
        quality. After the cherry picking, it is now time to start with
                                                       combines two different drying processes using a mechanical
        the milling process. Even though at Volcán Azul they do   dryer to give coffee the final touch. This is a slow process
        different milling process such as honey and naturals, washed   but they don’t want to leave it to the climatic conditions to
        continues to be their process of choice for several reasons.   determine when the coffee will be ready, mainly during peak
        When processing honeys, it adds a significant work load   of season when space becomes scarce. This mill also offers
                                                       another process they call double washed which means that
        compared to the washed ones;  they constantly need to stop
                                                       after coffee has been mechanically washed, they leave it in
        and clean the depulper since honey gets stuck. Also the
                                                       fermentation tanks for ten to twelve hours, but this is only
        drying phase also will take longer, especially with the nat-  done on demand due to the water consumption.
        urals. Time is gold during peak season and with 2000   Due to Volcán Azul’s high quality, most of their lots
        fanegas to process, wet process is the most affordable to   are sold in advance to the North European market and that’s
        maintain the quality.Before getting into Volcán Azul’s de-  why aside from the washed coffees they also offer small
        tails it´s important to know that the wet process can be   batches of honey and natural processed coffee. Within their
        divided into two: fermentation and mechanically washed.   finca there are particular micro-climates where the planta-
        Fermentation is a controlled process where the beans are   tions are located, partly due to the large extensions of
        put into fermentation tanks between 12 to 24 hours to re-  rainforest they preserve, which contribute to making coffee
        move the mucilage. Producers are now experimenting with   grains unique. In Costa Rica, every coffee mill must comply
        different fermentation times and also with enzymes and   with multiple laws on water use, hydrocarbon production
        bacteria to create different flavor profiles. Coffee can also   and wildlife protection. Even though Costa Rica has tradi-
        be washed using mechanical mucilage removers which will   tionally leaned to washed processed coffees, the regulations
        scrub the mucilage, and even though this involves the use   and the general focus on conservation has pushed the pro-
        of water, the consumption will considerably drop. The first   ducers to innovate different processes such as the honeys
        step includes coffee cherries being dropped in a hopper at   in order to reduce water usage, but the market still prefers
        the top of a mill, where low density cherries, which are   the coffees with the less mucilage, meaning washed, white
        unripe and will float, are removed. Then the high density   or yellow honey.



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